In 2011, the new Pharmaceutical GMP standards were implemented, marking a revolutionary change in the industry. This brought China's drug production into a more scientific and systematic era, aligning directly with international standards from the EU, US FDA, and WHO. It significantly improved drug quality and safety while posing challenges for Chinese pharmaceutical companies.
Currently, manual visual inspection is the main method for quality control in drug production and packaging. However, it has limitations like subjectivity, slow pace, and susceptibility to fatigue and interference. With higher GMP standards and rising labor costs, there's a growing need for automation. Traditional manual inspection can't meet the requirements for automation and quality control. Fully automated visual inspection is the inevitable future trend, increasingly adopted by pharmaceutical companies to enhance drug quality testing.
Products Overview
AUTOMATIC ORAL LIQUID INSPECTION MACHINE
Applied Product：
Oral Liquid
Specification：
φ8-32mm Oral Liquid Bottles
Defects:
Visible Foreign Bodies, Plastic Cap, Aluminum Cap, Rubber Stopper, Bottle Body, Other
Feature：
1. Adopt servo drive system, high speed and reliable, improve the quality of image acquisition
2. Adopt high pixel and high frame rate cameras can effectively improve the quality and quantity of image acquisition, and greatly improve the defect inspection rate
3. Flexible customized inspection scheme for different products and defects, well targeted
4. Feeding system has the function of bottle pouring monitoring, automatic alarm and shutdown
5. Automatic high speed and accurate rejection of defective products，optional to be separate
6. Adopt intelligent defect classification technology, generate statistical report automatically
7. The system has functions of template management, three levels authority management, electronic signature, knapp measurement, offline analysis and remote diagnosis
8. The system has functions of database management and audit trail, all data can be downloaded, stored, backed up and printed
9. Easy to clean and maintain
AUTOMATIC FREEZE-DRIED POWDER INJECTION INSPECTION MACHINE
Applied Product：
Freeze-Dried Powder Injection, Powder Injection
Specification：
φ8-32mm Vial
Defects:
Plastic Cap, Aluminum Cap, Rubber Stopper, Bottle Neck, Bottle Shoulder, Bottle Body and Bottom, Powder Surface, Other
Feature：
1. Adopt servo drive system, high speed and reliable, improve the quality of image acquisition
2. Adopt high pixel and high frame rate cameras can effectively improve the quality and quantity of image acquisition, and greatly improve the defect inspection rate
3. Flexible customized inspection scheme for different products and defects, well targeted. Optional laser residual oxygen inspection station
4. Feeding system has the function of bottle pouring monitoring, automatic alarm and shutdown
5. Automatic high speed and accurate rejection of defective products，optional to be separate
6. Adopt intelligent defect classification technology, generate statistical report automatically
7. The system has functions of template management, three levels authority management, electronic signature, knapp measurement, offline analysis and remote diagnosis
8. The system has functions of database management and audit trail, all data can be downloaded, stored, backed up and printed
9. Easy to clean and maintain
AUTOMATIC CAPSULE INSPECTION MACHINE
Applied Product：
Capsule，Softgel
Specification：
Capsule: 00#-4#, Softgel: Oblong, Oval
Defects:
Spot, Color Spot, Bubble, Greasy Dirt, Breakage, punched, wrinkle, Scratch, Fibre, Filament, De-Shape, Foreign Softgel ect
Feature：
1. Turntable feeding without labor on watch
2. Quick replacement of specification parts, compatible with multiple models
3. Accurate inspection of 360 degrees appearance defects on body and two ends of the capsules without fade zone
4. Automatic high speed and accurate rejection of defective products
5. Adopt intelligent defect classification technology, generate statistical report automatically
6. The system has functions of template management, three levels authority management and offline analysis
7. The system has functions of database management and audit trail, all data can be downloaded, stored, backed up and printed
8. Real time display of inspection results and monitoring of running state, automatic alarm and shutdown in abnormal running
9. Easy to clean and maintain
AUTOMATIC TABLET INSPECTION MACHINE
Applied Product：
Tablet
Specification：
Round, Oval，Irregular Tablet
Defects:
Spot, Dirt, Crack, Scratch, Breakage, Underfeeding, chip, Color Difference, Foreign Tablet, Hair, Letter Defect etc
Feature：
1. Adopt double centrifugal feeding with high speed and great compatibility
2. Accurate inspection of 360 degrees appearance defects on both sides and edge of the tablets without fade zone
3. Automatic high speed and accurate rejection of defective products
4. Adopt intelligent defect classification technology, generate statistical report automatically
5. The system has functions of template management, three levels authority management, electronic signature, offline analysis and remote diagnosis
6. The system has functions of database management and audit trail, all data can be downloaded, stored, backed up and printed
7. Real time display of inspection results and monitoring of running state, automatic alarm and shutdown in abnormal running
8. Easy to clean and maintain
AUTOMATIC BLISTER INSPECTION MACHINE
Applied Product：
Blister
Specification：
≤125mm X 100mm
Defects:
Empty, Absence, Half, Double Hat, Body Alone, Telescoped, Leak, Punched Capsule, Tablet Breakage, Laminated Tablet, Foreign Capsule/tablet, Spot, Punched Blister, Wrinkle, Hair, Bad package, Cutting Error, Batch Number Error, Aluminum Breakage, Aluminum Foil bad Joining, Side Defect etc
Feature：
1. Adopt 5-megapixel camera can effectively improve the quality of image acquisition, and greatly improve the defect inspection rate
2. Combined with Deep learning AI technology，accurate inspection of appearance defects on both sides of blister, surface and sides defects of tablets and capsules
3. Automatic high speed and accurate rejection of defective products
4. Adopt intelligent defect classification technology, generate statistical report automatically
5. The system has functions of template management, three levels authority management， offline analysis and rejection verification
6. The system has functions of database management and audit trail, all data can be downloaded, stored, backed up and printed
7. Real time display of inspection results and monitoring of running state, automatic alarm and shutdown in abnormal running
8. Easy to clean and maintain
